Process Gas Analyzer is a device used to analyze and measure the composition of gases in industrial processes, providing real-time data for process control and optimization. It plays a crucial role in various industries, including biogas power plants and others.

Functions and Uses of Process Gas Analyzer in Biogas Power Plants:

1. Process Monitoring: Process Gas Analyzer continuously monitors the gas composition during the combustion process in biogas power plants. This helps ensure optimal combustion efficiency and optimize the performance of engines or generators.

2. Biogas Quality Control: Biogas production involves the fermentation of organic matter by microorganisms. Process Gas Analyzer measures the quality of biogas, including methane (CH4), carbon dioxide (CO2), and other components. Maintaining good biogas quality is essential for stable and consistent electricity generation.

3. Emission Control: In biogas power plants, Process Gas Analyzer measures gas emissions such as nitrogen oxides (NOx), hydrocarbons (HC), and carbon monoxide (CO) produced during the combustion process. Monitoring emissions is crucial for compliance with environmental regulations.

4. Air-Fuel Ratio Adjustment: Process Gas Analyzer measures the oxygen content in the exhaust gas, enabling proper adjustment of the air-fuel ratio. Precise control of the air-fuel mixture enhances combustion efficiency and reduces harmful gas emissions.

5. Gas Quality Monitoring: Process Gas Analyzer ensures that the flue gas emitted from biogas power plants meets specific quality standards before being released into the environment.

Applications of Process Gas Analyzer in Other Industries:

1. Chemical Industry: Process Gas Analyzer is used for gas quality monitoring in chemical processes, measuring reactant gases and reaction products, as well as monitoring gas emissions from chemical plants.

2. Water Treatment Plants: Process Gas Analyzer monitors water quality by measuring dissolved gases such as oxygen, carbon dioxide, and others that can affect water quality.

3. Fermentation Plants: In the food and beverage industry, Process Gas Analyzer monitors fermentation and measures gas quality during the production of products like beer, yogurt, and cheese.

4. Metallurgical Plants: In the metal industry, Process Gas Analyzer is used to monitor smelting and refining processes and ensure environmental safety.

5. Gas Purification: In gas purification industries, Process Gas Analyzer monitors and controls gas composition to ensure proper gas quality.

6. Oil and Gas Industry: Process Gas Analyzer is used for monitoring and measuring gas quality in oil and gas processing facilities.

Process Gas Analyzer is a critical tool in various industries, including biogas power plants, as it helps optimize production processes, improve efficiency, and ensure safety and compliance with environmental regulations.

(Process Gas Analyzer adalah perangkat yang digunakan untuk menganalisis dan mengukur komposisi gas dalam suatu proses industri secara online. Alat ini memberikan informasi real-time tentang komposisi gas, yang sangat penting dalam mengontrol dan memantau kualitas gas, efisiensi proses, dan kepatuhan terhadap regulasi lingkungan. Dalam pembangkit listrik biogas dan industri lainnya, Process Gas Analyzer memiliki fungsi dan kegunaan yang beragam.

Fungsi dan Kegunaan Process Gas Analyzer pada Pembangkit Listrik Biogas:

1. Pemantauan Proses: Process Gas Analyzer secara terus-menerus memantau komposisi gas dalam proses pembakaran di pembangkit listrik biogas. Hal ini membantu memastikan efisiensi pembakaran yang optimal dan mengoptimalkan kinerja mesin atau generator.

2. Kontrol Kualitas Biogas: Proses pembentukan biogas melibatkan fermentasi bahan organik oleh mikroorganisme. Process Gas Analyzer membantu mengukur kualitas biogas, termasuk konsentrasi metana (CH4), karbon dioksida (CO2), dan komponen lainnya. Kualitas biogas yang baik sangat penting untuk memastikan produksi listrik yang stabil dan konsisten.

3. Pengendalian Emisi: Dalam pembangkit listrik biogas, Process Gas Analyzer membantu mengukur emisi gas seperti nitrogen oksida (NOx), hidrokarbon (HC), dan karbon monoksida (CO) yang dihasilkan selama proses pembakaran. Pemantauan emisi ini penting untuk memastikan kepatuhan terhadap regulasi lingkungan yang berlaku.

4. Pengaturan Aduk Udara: Process Gas Analyzer membantu mengukur kandungan oksigen dalam gas buang, yang memungkinkan pengaturan yang tepat dari aduk udara dan bahan bakar. Pengaturan yang tepat meningkatkan efisiensi pembakaran dan mengurangi emisi gas berbahaya.

5. Pemantauan Kualitas Gas: Process Gas Analyzer digunakan untuk memastikan bahwa gas buang yang dihasilkan dari pembangkit listrik biogas memenuhi standar kualitas tertentu sebelum dilepaskan ke lingkungan.

Aplikasi Process Gas Analyzer di Industri Lainnya:

1. Industri Kimia: Process Gas Analyzer digunakan untuk pemantauan kualitas gas dalam proses kimia, mengukur gas reaktan dan produk reaksi, serta memantau emisi gas dari pabrik kimia.

2. Pabrik Pengolahan Air: Process Gas Analyzer membantu dalam pemantauan kualitas air dengan mengukur kandungan gas terlarut, seperti oksigen, karbon dioksida, dan gas lainnya yang dapat mempengaruhi kualitas air.

3. Pabrik Fermentasi: Di pabrik makanan dan minuman, Process Gas Analyzer membantu memantau fermentasi dan mengukur kualitas gas dalam proses pembuatan produk seperti bir, yogurt, dan keju.

4. Pabrik Logam: Di industri logam, Process Gas Analyzer digunakan untuk memantau proses peleburan dan peralihan, serta untuk memastikan keselamatan lingkungan kerja.

5. Pemurnian Gas: Dalam industri pemurnian gas, Process Gas Analyzer membantu dalam memonitor dan mengontrol komposisi gas untuk memastikan kualitas gas yang tepat.

6. Industri Minyak dan Gas: Process Gas Analyzer digunakan untuk pemantauan dan pengukuran kualitas gas di fasilitas pemrosesan minyak dan gas.

Process Gas Analyzer adalah alat yang sangat penting di berbagai industri, termasuk pembangkit listrik biogas, karena membantu mengoptimalkan proses produksi, meningkatkan efisiensi, dan memastikan keselamatan dan kepatuhan terhadap peraturan lingkungan.)

Process Gas Analyzer

With innovative NDIR, TCD, UV-DOAS, Laser Raman, TD-LAS and ECD technology, Cubic-Ruiyi could offer process gas analysis instrument covering: Syngas analyzer, biogas analyzer, Laser Raman gas analyzer and In-situ gas analyzer.  Different gas components and measurement ranges can be configured for different applications like gasification, pyrolysis,hydrogen production, methanol production,steel making, biogas production, bio-methane upgrading, carbon capture, H2S removal, and carbon emission etc.

 

A. BIOGAS

Handheld Biogas Analyzer

Gasboard-3200Plus

Gasboard-3200Plus Handheld Biogas Analyzer is designed to measure CH4, CO2, O2, H2S and optional H2, CO gases in biogas. This model is powered by lithium battery and with very compact design that very suitable for remote use onsite. It is modular sensor design ensures easy on operation and maintenance.It is very suitable for research purpose or daily inspection in different biogas applications such as Anaerobic Digestion, landfill, wastewater treatment, biomethane and so on.

Online UV-DOAS Biogas Monitoring System

Gasboard-3500UV

 

Gasboard-3500UV is the new generation biogas monitoring system that primarily designed based on UV-DOAS technology to measure H2S concentration precisely before and after H2S scrubber, and extended with modular sensor of CH4 (NDIR), CO2(NDIR) and O2 (ECD) to realize online continuously monitoring of biogas quality without purging cycle required.The 2 sampling channels design before and after scrubber enable it to provide an ideal solution to guarantee the H2S scrubber efficiency, protect downstream expensive equipment from the damage of overload H2S, minimize the investment for users and optimize the biogas monitoring process.

Online Biogas Analysis System

Gasboard-3500

EX-proof Online Biogas Analysis System Gasboard-3500 is an online monitoring system with wall-mounted ex-proof enclosure, mainly used for continuous measuring CH4, CO2, O2, H2S in different biogas, landfill gas, biomethane gas applications. Modular sensor design enables easy maintenance. With flexible gas conditioning system, it could be used in tropical /cold regions. It consists of three parts: pretreatment unit, control unit and analysis unit. It can implement sampling, drainage and other operations automatically and achieve 24 hours unattended working conditions.

Online Biogas Monitoring System

Gasboard-9060

Gasboard-9060 Online Biogas Monitoring System is designed to measure the concentration of CH4 ,CO2 ,H2S and O2 continuously in different biogas applications. It consists of four parts: Gas sampling and conditioning unit, Gas analysis unit, Control unit for auto drain and Data transmission, multiple sampling points is supported. Automatically proceed sampling, analyzing, drainage and so on process. Realized unattended operation 7*24hrs biogas monitoring. 

Online Infrared Biogas Analyzer

Gasboard-3200

Gasboard-3200 online biogas analyzer is a rack type analyzer with standard 3U enclosure which is very convenient for system integration or bench top use in lab. It's designed to measure CH4, CO2, H2S and O2 concentration simultaneously in different biogas applications, like landfill, water treatment, CDM projects, anaerobic digestion and other fermentation processes.

Online UV Biogas Analyzer

Gasboard-3200UV

Gasboard-3200UV is the new generation rack type biogas analyzer that primarily designed based on UV-DOAS technology to measure H2S concentration precisely before and after H2S scrubber, and extended with modular sensor of CH4(NDIR), CO2(NDIR) and O2(ECD) to realize online continuously monitoring of biogas quality without purging cycle required.The dual measurement ranges of UV-H2S detector makes it very suitable to be used to monitor H2S concentration difference before and after scrubber. It provides an ideal solution to guarantee the H2S scrubber efficiency, protect downstream expensive equipment from the damage of overload H2S, minimize the investment for users and optimize the biogas monitoring process.

Laser Raman Gas Analyzer

LRGA-6000

LRGA-6000 is an advanced analysis system based on laser Raman scattering principle, it can provide real time measurement for various gases on wide range with high resolution and accuracy.

B. SYNGAS

Portable Infrared Syngas Analyzer

Gasboard-3100P

Gasboard-3100P is a portable syngas analyzer based on NDIR ,TCD and electrochemical technology, it can simultaneously measure CO, CO2, CH4, H2 , O2 , CnHm, C2H2 , C2H4 or any of their combination and calculate heat value.

 

Online Infrared Syngas Analyzer

 

Gasboard-3100

Gasboard-3100 is a stationary syngas analyzer based on NDIR ,TCD and electrochemical technology, it can simultaneously measure CO, CO2, CH4, H2 , O2 , CnHm, C2H2 , C2H4 or any of their combination and calculate heat value.

Portable Infrared Natural Gas Analyzer

Gasboard-3110P

Gasboard-3110P is a portable natural gas analyzer based on patented NDIR technology, it can simultaneously measure CO2, CH4 ,CnHm, calculate heat value and Wobbe Index.

 

Infrared Syngas Analysis System

 

Gasboard-9021

 

Gasboard-9021 is a continuously monitoring system which consist of sampling unit, pretreatment unit, gas analysis unit and PLC controlling unit, it can provide unattended real time monitoring of CO, CO2, CH4, H2 , O2 , CnHm, C2H2 , C2H4 or any of their combination for various applications.

In-situ Laser Process Gas Analyzer

GasTDL-3100

 

GasTDL-3100 is a in-situ cross-stack designed laser gas analyzer based on highly selective optical measuring principle of tunable diode laser (TDL) absorption spectroscopy, it can provide real time process gas measurement under harsh conditions.

C.  HEADSPACE GAS ANALYZER

Portable Gas Analyzer for MAP

Gasboard-3210Plus

 

Gasboard-3210Plus is a handheld type gas analyzer based on NIDR and electrochemical technology. It has the advantages of fast and accurate measurement of Oxygen or combined Oxygen and Carbon Dioxide  in different shapes and sizes of Modified Atmosphere Packing (MAP). This gas analyzer is easy to use and maintenance, with user-friendly interfaces and large capacity of date storage. It's an ideal instrument of improving MAP quality control.

Applications

• Suitable for testing the content of O2 and CO2 in modified atmosphere packaging bags with non-negative pressure for coffee, cheese, milk tea, milk powder, bread, bean powder, ready-to-eat food, medicine and so on.
• Suitable for testing the content of O2 and CO2 in canned coffee, canned milk powder, canned food, cheese, Tetra Pak, beverage and other packaging containers.
• Suitable for testing the content O2 and CO2 in headspace of ampoule bottle.

 

Price : Contact Us

Email : mjmp622@gmail.com

Source : Cubic-Ruiyi Instrument

by. Sales Partner